涡轮式粉碎机改性工艺

Strong vortex dissociates agglomerated particles and achieves powder modification synchronously

How it works

When the equipment operates at high speed, it will strongly drive the airflow inside the chamber to form a powerful air flow field, accurately guiding and retaining the originally agglomerated and adhered calcium carbonate powder particles in the specially designed grooved stator structure inside the equipment. The air pressure and wind speed of the airflow are coupled and synergistically act to form a high-intensity dynamic vortex, thereby generating continuous and stable shearing force, friction force and centrifugal force. This can quickly and thoroughly break up and efficiently dissociate the densely agglomerated calcium carbonate particles, perfectly restoring them to monodisperse calcium carbonate particles with original particle size specifications or natural crystal forms, and simultaneously completing the surface coating modification treatment of calcium carbonate particles.

Performance and features

Integrated Particle Dispersion and Modification

Integrates particle dispersion and surface modification functions, eliminating the need for additional processes, improving operational efficiency, and significantly reducing running costs.

Superior Wear-Resistant Design for Calcium Carbonate

Key chamber components are made of wear-resistant materials, adapted to the high-abrasion characteristics of calcium carbonate powder, and avoiding frequent maintenance that affects continuous production.

Highly Flexible Accessory Compatibility

Stator grooves and wear-resistant liners support disassembly and replacement. Accessory specifications can be adjusted according to the crystal form of calcium carbonate to meet diverse modification requirements.

Classified Processing Ensures Product Quality

Optional built-in classification structure allows coarse calcium carbonate particles to be recycled and dispersed inside the machine, ensuring consistent product monodispersity and particle size uniformity.

Airflow Circulation Delivers Significant Energy Savings

Relying on the built-in high-intensity vortex airflow, powder dispersion and impurity removal are achieved simultaneously during the dispersion and modification process, eliminating the need for additional air supply and saving 30%-50% energy compared with traditional processes.

Adapted to Diverse Calcium Carbonate Requirements

Compatible with various types of calcium carbonate powder including precipitated calcium carbonate (PCC) and ground calcium carbonate (GCC), supports the application of different modifier formulas, and meets the material standards of multiple downstream industries.

Technical Parameters

Parameters / Model 406080100120150
Rotor diameter (mm)39054073095011501450
Rotor speed (r/min)420030752100180014901250
Particle size (μm)10~40010~40010~40010~40010~40010~400
Air volume(max) (m³/min)3000450060007500900012000
Output (kg/h)30~80080~2000100~3000200~4500300~6000500~10000
Power (kW)30~3745~5575~9090~110110~160160~250
Net weight (kg)600160030004500700012000

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