A 5t/h CaCO₃ grinding plant typically costs between US$45,000 and US$180,000 for a complete production line, depending on mill type, fineness requirements, automation level, and equipment quality. Individual mill prices range from US$15,000 to US$120,000 without additional components.
Price Breakdown by Mill Type
| Mill Type | Capacity | Fineness Range | Price Range (US$) |
|---|---|---|---|
| Raymond Mill (YGM model) | 5t/h | 80-600 mesh | 45,000-75,000 |
| Vertical Roller Mill | 5t/h | 150-1250 mesh | 60,000-120,000 |
| Ultrafine Vertical Mill | 5t/h | 1000-3000 mesh | 90,000-180,000 |
| Ball Mill (complete line) | 5t/h | 100-2000 mesh | 50,000-90,000 |
Complete Plant Components & Estimated Costs
A standard 5t/h CaCO₃ grinding plant includes these essential components:
| Component | Function | Estimated Cost (US$) |
|---|---|---|
| Jaw Crusher (PE250×400) | Primary crushing | 10,000-15,000 |
| Hammer Crusher | Secondary crushing | 5,000-8,000 |
| Vibrating Feeder | Material feeding | 3,000-5,000 |
| Bucket Elevator | Vertical transportation | 4,000-6,000 |
| Grinding Mill (main machine) | Core grinding | 25,000-100,000 |
| Powder Classifier | Particle size separation | 8,000-15,000 |
| Dust Collector | Air purification | 5,000-10,000 |
| Blower & Piping System | Air circulation | 4,000-7,000 |
| Control Cabinet | Automation | 6,000-12,000 |
| Total Basic Equipment | 50,000-120,000 |
Additional Costs to Consider
| Cost Category | Description | Estimated Cost |
|---|---|---|
| Installation | Labor & setup | 10-15% of equipment cost |
| Shipping | International transport | 5-8% of equipment cost |
| Customs & Duties | Import taxes | Varies by country (5-20%) |
| Spare Parts | Initial inventory | 3-5% of equipment cost |
| Foundation | Concrete works | 8,000-15,000 |
| Electrical System | Wiring & transformers | 5,000-10,000 |
| Total Additional Costs | 25-35% of equipment cost |
Key Factors Affecting Final Price
- Fineness Requirements: Higher mesh sizes (especially >1000 mesh) increase costs by 30-50%
- Automation Level: Semi-automatic vs. fully automatic systems add 15-25% to the price
- Material Hardness: Harder limestone (Mohs >3) may require more robust equipment
- Brand & Quality: Premium brands (SBM, FTM) cost 20-30% more than generic manufacturers
- After-sales Service: Extended warranties and technical support add 5-10%
Typical Configuration Example
A standard 5t/h Raymond mill CaCO₃ grinding plant (80-325 mesh) would cost approximately:
- Equipment: US$55,000-65,000
- Installation & Shipping: US$15,000-20,000
- Total Investment: US$70,000-85,000
For ultrafine applications (1250-2500 mesh), expect to pay US$120,000-150,000 for a complete vertical mill plant including all components and services.
Cost-saving Tips
- Choose Raymond mill for standard fineness (80-600 mesh) instead of vertical mill for 30% savings
- Purchase from Chinese manufacturers directly (20-40% lower than European/American brands)
- Select semi-automatic control system if full automation isn’t essential
- Buy complete production line instead of individual components (10-15% discount)
Prices are FOB China and valid as of 2026. Actual costs may vary based on specific requirements and market conditions. For an accurate quotation, contact equipment manufacturers with your exact specifications (raw material properties, desired fineness, automation needs).
